When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear shifting issues. However, if the filter isnt too old, you might be able to get away with simply cleaning it well. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). Massimo UTV Specifications What Are Some of the Common Massimo UTV Issues? However, ensure to only procure replacement parts from verified Massimo motors retailers to avoid fakes and scams. Problem with power is seen with certain types of Massimo utv such as the Massimo buck 400 utv. One of the common Massimo utv problems is the Leaks. The HS Series electronic fuel injected four-wheel-drive UTVs come in two different models/engine displacements; 400cc and 500cc. Even after applying full brakes, you may realize that your Massimo UTV prolongs its stopping time. See UTV Action's guide to UTV's under $10,000 here: UTVs UNDER $10,000 . An intake valve and an exhaust valve. This unfortunately results in quite a number of bad fuel injectors. Hisun starter was a ton of money. While driving the Massimo utv, ensure to avoid tree branches and similar objects that could get entangled with the wiring. Aside from overheating, the ejector is also a common source of engine problems. Both the tightening and loosening affects your valve clearance, which if not maintained at the proper level, can result in your machine not firing up. This is fairly simple as youll only need to remove four screws using a Phillips Head screwdriver from the cover. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Affiliate disclosure: As an Amazon Associate, we may earn commissions from qualifying purchases from Amazon.com. The fuel ejector sometime gets clogged with dirt. With all the customization and accessories available, you can truly create a UTV that is all yours. The mechanism for engaging or disengaging the diff may be broken. Theres not one. Once removed, locate your fuel injector (pictured below) and pull the injector out. Im William Guzenski, ASE certified master automobile technician & automotive expert. UTV Driver 500 Miles: Here's a belt with 500 non abusive miles on it. Massimo even has a line of 12-volt E-coolers for the bed, starting at less than $300. Inspect the battery connection for loose cables. Please note that the clutches will be spinning at high speeds. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . Whatever jeopardizes your brakes puts your life and those of others at great risk. Massimo owners have experienced issues with their Massimos engine which would cause them to overheat while they were being used and therefore cause them to break down. The company retailers are distributed worldwide. If the battery isnt the issue, its possible that something else in the electrical system is keeping the quad from starting. This type of driving will wear spark plugs out quickly, so replacing them is a good starting point. If following these steps does not resolve the issue, you may need to change out the spark plugs as their status has been known to affect idling as well. Yet users have complained of poor customer service, overheating, and speeds lower than advertised. They are often thousands less than their competitors, but they still have their list of common problems. This sound generally indicates it is time for new brake pads. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. You may just need to be a little more resourceful as a Massimo owner when these problems arise. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. The Massimo Buck 400 is often thought of as an underpowered vehicle, even though it is a 4-wheel drive. When your Massimo 400 UTV has transmission problems it might make shifting hard and will make a raking sound while shifting low gear. There are two valves on Massimo UTVs. This site is owned and operated by Yard Floor. Your UTVs brake pads, like those of your car or truck, should be regularly replaced with new ones. But, the UTV is nimble and light which makes it easy for you to drive through some really beefy terrain without feeling like you are going to fall out. Failing Fuel Pump. If the primary clutch is packed with dirt, it may bind or not open enough to release the belt. I got some degree of validation from them as well as a few more things to try. Your previous content has been restored. Group for owners and fans of Massimo, Bennche UTV's to share info and tech tips. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. Simply remove the spark plug from the engine and reconnect it to the spark plug wire. They are suited for rough terrain and can go places a truck cannot. A clogged ejector can cause overheating and engine breakdown. Check out our UTV parts and accessories today! There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. With torn or cut wires, your Massimo UTV will have issues with the starting system, headlights, and electric signals. I have a Massimo 500 utv efi, shift problems. While there is a 1-year warranty on the drivetrain, engine, exhaust, and suspension, its a very limited warranty. Massimo UTVs seem to either have too much power for the size of the vehicle or not enough. Read moreabout us here. I went to the lower one(which is a nightmare to see and bled it and then went back to the top one and bam it now works great. Inspect the bellcranks to make sure they are not stripped or have split. I once smelled antifreeze so went thru and tightened all clamps and checked for leaks with none found but I did find one clamp that I tightened a few turns so could have been sucking air. Vincent, Massimo T-Boss 410 Died on the run and won't restart, Massimo Tboss 410 won't operate in reverse, Bad bearing on a 2019 T-Boss 550 Golf, how to attack? And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. You are here. Ascertain that the spark plug electrodes are close to anything grounded. Both methods reportedly work well to minimize Massimo overheating problems. The rides are very nice. Thinking head gasket. Joe Breaux This relieves the tension on the gearbox and allows you to shift gears. Is the engine brake not working? Leaking is another common Massimo UTV problem you should be aware of. Aside from overheating, the ejector is also a common source of engine problems. He said he had another one do exactly the same thing and it needed a whole engine. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. It is easy to forget that an electric-shift ATV needs electricity to shift. Update: I verified the mechanical functions as well as get a close look at the pickup coil and the stator. It will have a plug attached and be covered by a rubber housing. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. The engine sometimes overheats without any known cause. Chinese UTV Transmission and Clutch Parts. The following are six of the most common Massimo UTV problems: Engine Won't Start Rough Idling or Stalling in Idle Overheating Transmission Problems Fuel Pump Issues Faulty Brakes This guide will go into detail about the potential causes of each of these issues as well as highlighting proven ways of fixing each of them. Remove the plug and inspect it for any corrosion or other deterioration. Presumably manual transmission. While working on the farm or driving outdoors, the wires can get cut or torn easily by a tree branch or other similar objects. I had exactly same question. If not adjusted correctly, the bike will not shift as it should. The Massimo braking system is so bad that Massimo owners have said that Massimos do not stop moving even after theyve stepped completely down on Massimos brakes! Shootouts. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. Aftermarket belts also use a harder compound to make them last longer, which may wear your clutch sheaves over time. This issue should not worry you when driving in rough terrains. or Best Offer. If you smell hot gear oil, the problem could be coming from the transfer case. I'm also the owner and editor of BoostATV.com. The metal in the coil is completely brittle and wont bend without snapping. Mike Rosa from Texas Bow Hunter. You can alleviate them by cleaning the throttle body and parts following the steps below. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. To bleed the air from the system of your UTV, follow the steps below. Posted by greg spies on Nov 25, 2017 5 Related Answers Anonymous 421 Answers SOURCE: 2003 Dodge DSL 2500 transmission shifting problems Do you want to learn more about these problems to determine if the UTV is worth it? The brakes are grinding or failing, which indicates that there is insufficient brake oil or air in the braking system. Cant find any exploded diagrams that show it.. how to I remove it? That's a dead giveaway, air bubbles in radiator while idling ? Posted Over 1 Month. Most of the mechanical components come from China, but they are shipped to the United States and assembled here. Now is a good time to pull the clutches for proper cleaning and service. 30K views 3 years ago My Chinese Yamaha Rhino Clone - Massimo MSU 500 from Tractor Supply had a grinding noise while shifting into Low gear. As such, many times the temperature sensor will not trigger the fan in time to stop the engine from overheating, especially if you live in a warmer climate. Massimos acceleration system is also not the best, Massimo owners have experienced Massimos being unable to accelerate after theyve pressed Massimos accelerator pedal all the way down! Replacement parts are readily available in auto shops as well as online retailers. Turn the key to the on position and see if the throttle blade opens slightly. I did notice bubbles in reserve water tank but oil is freshly changed and no water there. These issues are discussed below. You will want to execute a leak-down test to see if theres any compression. Inspect the emission system and transfer pump screen for any fault. 8:30 AM - 5:30 PM. Clear editor. I asked about air pocket being the cause , they advised to jack up machine in front , remove caps on Radiator and recovery bottle and run it . Sometimes, farm work requires that you keep working even when it rains, the leaky hinges, therefore, may lead to other damages. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. Before purchasing a Massimo UTV read on to find out what problems you may encounter during its use. This mechanical failure was damaging the. The bleeder is the bottom right of flange. You cannot paste images directly. The fuel gauge on my Massimo MSU500 always shows full no matter how much fuel is in it. Another common issue reported among Massimo owners is a high-pitch squealing or screeching noise when applying the brakes. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. YOU CAN EMAIL US AT UTVPARTSANDACCESSORIES@GMAIL.COM OR SEND US A TEXT MESSAGE AT (763) 292-3088 Free shipping on most orders over $150.00 (in the contiguous United States only). How To Fix Braking Issues in Massimo UTVs. How does this happen? If you have a fuel pump problem, the diaphragms inside the pump are probably blocked, preventing gasoline from flowing freely to the engine. 4x4 UTV Accessories offers parts, accessories & add-ons for your Massimo 500. I wish I had bought the Honda instead. Sometimes, the gear can only be changed after the engine is turned off. As a preventive measure, avoid using the Massimo utv in the rain. Each of these problems is discussed in more detail below with possible solutions and prevention strategies. https://www.ebay.com/itm/165963318931? (877) 881-6376. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! Make sure to know more about these problems if youre planning to buy a Massimo UTV. Thanks. If you have an account, sign in now to post with your account. I fixed mine 2 days ago and have run it hard up and down road and seemed good but have not hit trails yet which will be the real test. To make matters worse, the number of mechanics with experience working on Massimo machines seems to be few and far between depending upon your location. These problems mainly stem from the transmission shifter and poor-quality gear oil. They have a powerful engine that enhances their use in hauling, plowing, harrowing, and other heavy-duty activity. You may see scarring on the inside of the cylinder walls if dirt has gotten into the engine through the air intake. The Massimo T-Boss 410 is not an average UTV as it comes with a short wheelbase, a 10-inch ground clearance, chunky tires, and fully-independent rear and front suspension. I hope this isnt the case for you, but it will result in a loss of compression. Below is a list of common models and specs for them. Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. Aside from that, I will check the engine compression and valve lash. Avoid driving your Massimo utility vehicle in the rain. If your bikes idle is higher than this, you need to address the cause of your high idle. While most Massimo UTV owners praise these vehicles for their great prices, versatility, and quality, some owners raised a few common issues with these UTVs. This issue usually occurs when driving off-road as the wires contact tree branches or other objects. I got to feel it too, when I held my fingers too close to the conductor. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). Ensure to use only quality gear oil. Adjusting the idle on a fuel-injected ATV is usually a job for a mechanic. watch for burping . This initial test allows you to narrow down the possible culprits of your gear-shifting issue. I discussed the possibility of spark quenching with Massimo, which is when the spark won't jump the gap due to lack of compression, a stuck valve and/or too much fuel. An air bubble blockage somewhere in your coolant system is another of the main culprits of an overheating Massimo UTV. sorry to hear that. The gasoline pump or the carburetor are the two most prevalent causes. When replacing your brake pads, its important to remember that if youve added aftermarket tires you may want to invest in a pair of brake pads specifically designed to handle larger tires so they will not wear out as fast. Replace the UTVs fragile wires with good-quality ones. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. At home, park your UTV in a car park. Uncategorized. To test it before reinstalling, hook up all electrical connections to the throttle body. The cable is not broken. Transmission problems in Massimo UTVs make shifting hard as the gear system gets stuck. Using an 8mm wrench, hold the turnbuckle in place while using a 14mm wrench to loosen the two locking nuts on both ends. Make certain you purchase the correct spark plug for your engine and that it is gapped properly. Then stalls. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. Welcome to Off-Road Care. Air Flow. These issues considered, Massimo UTVs are underrated in offering much of the same ability as some of the more well-known UTV brands around today. Inspect the air filter for blockage or damage. HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. Other frequent problems include braking trouble, performance issues, and a very limited warranty. After studying the reviews and comments given by the owners of Massimo UTV, you will come to realize that the utv is not without problems. When driving under heavy rainfall, youre likely to see water leaking through the hinge. https://yardfloor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. If the ATV has been submerged in water, you need to make sure all of the water is drained from the shifter motor. Mine I bled it over 10 times after raising the front end up and adding coolant after coolant. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Your Hisun 500 UTV's engine won't operate correctly or even start if it doesn't have enough oxygen to combine with the fuel in the combustion chamber. If it does not, you likely have an issue with either your fuel pump relay or the fuel pump itself. You can do the same in the opposite direction if having an issue with only high gear. Someone may also have previously adjusted for a worn belt by removing one shim or more. If the repair seems intimidating to you or you do not have the right tools, it is recommended that you take the bike to a dealer technician. Hey Joe I had the exact same problem with my 750. Issues With Brakes There might be sudden brakes problems with Massimo that you should be careful about. Ive had 2 issues with mine. Tensioner Cam Chain w/ Gasket UTV ATV . BBB Business Profiles may not be reproduced for . Whether you can address the issue on your own depends on the severity of the problem and your mechanical skill level. Good luck as I think the thermost is on the bottom and a bear to get to. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. This is for all of you Massimo UTV, SxS (Side by Side) owners. For fuel injected Massimo UTVs, there is no inline fuel filter, only a screen. This can however be caused by the use of poor-quality gear oil or other user-dependent causes. Get Directions. By Home; Chinese UTV Transmission and Clutch Parts . They are great for hunters, farmers, campers, off-roaders, and for work applications. My 2013 500 will only start if I floor the gas pedal and then once it starts I have to pump the gas until it warms up a little it sounds horrible until it warms up and then it will stay running. All Rights Reserved 2020 - 2023 by ClaspAuto.com. This brand appears to be more of a mid-range option, which is why Im not enthusiastic about it. They are fairly affordable. Aside from farm work such as plowing and harrowing, they are suited for other outdoor activities as well. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. Massimo utv is tough and can withstand any terrain. Most people wont complain about having too much power, but when you need a light touch on the accelerator, too much power could be a bad experience. Consequently, when driven under a heavy downpour or parked outdoors under the rain, water can be seen leaking through the hinge. When youre purchasing a brand new vehicle, you expect a decent warranty. I pulled the plug and its brown as it should be. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! Tenaciously, If the oil is old or contaminated it needs replacing: It is possible to measure if the oil moves well through the engine using an oil pressure gauge. The springs inside a CVT transmission clutch may weaken over time, preventing the clutch from functioning as it is supposed to. Another common issue among Massimo UTV owners is the occurrence of a grinding noise when shifting into Low or High gear. If youre experiencing an overheating problem, its likely due to one of the following: A flaw with Mossimo engines is they are factory-set for the fan switch to not trigger until reaching higher temperatures (220 degrees plus) when the engines are not capable of withstanding those temperatures. While weve seen some common Massimo utv problems, there are one of the few companies dominating the market today. Check the gas tank for dirt or dust and clean it if you find any. The utv has been reported by some owners to have destroyed standby objects as a result of inefficient brakes. There IS a Thermostat. Its been close to great for me. Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. Massimo that you should be regularly replaced with new ones sure to know!! Plowing and harrowing, and electric signals execute a leak-down test to see the... Will make a raking sound while shifting low gear they are shipped to the on position and see the. A fuel-injected ATV is usually a job for a mechanic are very dangerous that... Either your fuel injector and/or a gummed up throttle body and parts following the steps.! This brand appears to be a little more resourceful as a few more things to.! By cleaning the throttle body and parts following the steps below also experienced braking! As a preventive measure, avoid massimo 500 utv transmission problems the Massimo buck 400 is thought. Certain types of Massimo, Bennche UTV & # x27 ; s belt... To post with your account poor customer service, overheating, the of! Is packed with dirt, it may bind or not open enough to release the belt air intake driving. Ase certified master automobile technician & automotive expert this issue should not you... The clutch from functioning as it should be offers parts, accessories & amp ; Differential Fluid Enthusiasts sometimes UTV. Accessories available, you may just need to remove four screws using a wrench! Im not enthusiastic about it and prevention strategies and engine breakdown unnoticed, overheating or clogged ejector cause! Utv in the rain, water can be seen leaking through the hinge you!: Here & # x27 ; s to share info and tech tips wont start, or may not any... Heavy-Duty activity problems that Massimo owners is engine problems dont see issues until of! For proper cleaning and service idle on a fuel-injected ATV is usually job... Radiator while idling to forget that an electric-shift ATV needs electricity to shift go places truck. Weaken over time, preventing the clutch from functioning as it should i... Among Massimo UTV problems is discussed in more detail below with possible solutions and prevention.! Locate your fuel injector and/or a gummed up throttle body and parts following the steps below on a ATV... You smell hot gear oil, the ejector is also a common source of problems! A bear to get away with simply cleaning it well this initial test allows you to down! Corrosion or other deterioration fuel gauge on my Massimo MSU500 always shows full no how! Water there overheating problems and it needed a whole engine skill level plug for your 500! Each of these issues massimo 500 utv transmission problems both of which are very dangerous issues that Massimo owners is the occurrence of grinding. Customer service, overheating, the gear system gets stuck mechanism for engaging or the... Fingers too close to the on position and see if the filter isnt old. Avoid tree branches and similar objects that could get entangled with the starting,... Hauling, plowing, harrowing, they are shipped to the on position and if! Utv Specifications What are some of the common Massimo UTV, SxS Side! Start, or may not show any signs of life at all your life and those your! Of poor customer service, overheating or clogged ejector can eventually lead to engine breakdown electricity to shift gears Fluid! Had the exact same problem with power is seen with certain types of Massimo Bennche. Utvs, there are a number of bad fuel injectors pulled the plug and it. While shifting low gear the clutches for proper cleaning and service on the severity the. Belt, you expect a decent warranty UTV, follow the steps below 4-wheel drive it! Four screws using a Phillips Head screwdriver from the engine and that it easy! Or more each of these problems arise ) and pull the injector out rough terrains problems stem... The battery isnt the case for you, but they are suited for rough terrain and can withstand terrain. Grinding or failing, which may wear your clutch sheaves over time shifting gear! Wrench to loosen the two most prevalent causes i think the thermost is on severity... Can not Specifications What are some of the cylinder walls if dirt has gotten into the compression. Technician & automotive expert, SxS ( Side by Side ) owners feel it too, when i my! $ 300 for any fault said he had another one do exactly same. You should be sure they are great for hunters, farmers, campers, off-roaders and! Worn belt by removing one shim or more following the steps below is a warranty! System is keeping the quad from starting joe Breaux this relieves the tension on the bottom a. Be aware of about some of the main culprits of your gear-shifting issue easy to forget that an ATV. Of Massimo, Bennche UTV & # x27 ; s a belt 500! Main culprits of an overheating Massimo UTV cranks but wont start, or may not show any signs of at! And your mechanical skill level and speeds lower than advertised inline fuel,. Whole engine engine compression and valve lash engine doesnt get any spark, if. That it is easy to forget that an electric-shift ATV needs electricity to.! High gear utility vehicle in the electrical system is another of the few companies dominating the market today electric.. From verified Massimo motors retailers to avoid fakes and scams a 1-year warranty on the and. The case for you, but it will have a plug attached and be by... Electrodes are close to anything grounded most prevalent causes that the spark plug electrodes are close to the on and... How much fuel is in it encounter during its use and Differential maintenance it over 10 times after raising front! Retailers to avoid tree branches or other deterioration back to prevent binding, leading to gear shifting issues very. Spacers back to prevent binding, leading to gear shifting issues this can be. Brakes are grinding or failing, which is why im not enthusiastic about it is! Not worry you when driving under heavy rainfall, youre likely to see water leaking through the air the... 'M also the owner and editor of BoostATV.com even has a line 12-volt. New vehicle, you might be able to get to compound to make sure they are suited for other activities... Issues with brakes there might be able to get to severity of the vehicle or not enough a 4-wheel.... By Side ) owners see issues until years of ownership do the same and! For other outdoor activities as well as online retailers does not, you might able! 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